Bell & Howell Mailstar 500 Inserter – Fully Refurbished

This Bell & Howell Mailstar 500 inserter has been fully refurbished and tested to ensure reliable performance in high-volume mailing environments. The Mailstar 500 is a proven workhorse designed for efficiency, accuracy, and durability in direct mail and transactional applications.

Our refurbishment process includes inspection, replacement of worn components as needed, calibration, and full operational testing. The machine is production-ready and ideal for mail houses, print shops, and fulfillment operations looking for dependable inserting equipment at a fraction of the cost of new.

Specifications:

• Manufacturer: Bell & Howell
• Model: Mailstar 500
• Condition: Refurbished
• Serial Number: 4841
• Stock Number: 00303
• Power Requirements: 240V, 60Hz, 10 amps (with inbuilt circuit breaker)
• Maximum Individual Thickness: 1/4”
• Maximum Accumulated Thickness: 3/8”
• Dimensions: 36” W x 45” H

This unit is available for inspection. Crating and shipping assistance available upon request.

Contact us for pricing, additional photos, or configuration details.

Specifications:

Speed: Cycles up to 10,000 insertions per hour

Stations: 6

Envelopes:

Maximum Size – 10″ x 6 1/4″ (25.40cm x 15.87cm)

Minimum Size – 6″ x 3 1/2″ (15.24cm x 8.89cm)

Flap Depth – 1″ x 2 5/16″ (2.54cm to 5.87cm)

Inserts:

Maximum Size – 9 1/2″ x 6″ (24.1cm x 15.24cm)

Minimum Size – 5 1/2″ x 3 1/2″ (13.97cm x 7.62cm)

Maximum Individual Thickness – 1/4″ (.63cm)

Maximum Accumulated Thickness – 3/8″ (.95cm)

Power:

240 volts, 60 Hz, 10amps. Unit has inbuilt circuit breaker

– Physical Dimensions:

36″ (91.4cm) wide by 45″ high (114.3cm)

60″ long (152.4cm) – Conveyor length